Fitting & Machining

Fitting & Machining

Offering SEAMLESS engineering SOLUTIONS

Our 5400sqm combined heavy-duty machine and weld reclamation shops is one of the largest in the Illawarra and boasts comprehensive fitting, machining, milling and weld reclamation equipment. In addition, our two workshops have the capability and experience to work on site for customers to remove equipment for overhaul.

We specialize in the overhaul of critical plant and equipment, roll reclamation and manufacture and assembly projects requiring precise tolerances.

FLOOR BORER

This machine’s capacity makes it unique within Australia. The table size of 15.9m by 5.7m plus a 3m square Rotating table. It easily supports work over 150 tonnes. The rotary table can support 35 tonnes.

VERTICAL BORER

Our OM vertical borer is capable of machining work 7.5m in diameter and with a height of 3.2m, it has a work capacity of up to 40 tonnes.

2M LATHE

This machine has a remarkable capacity, when you consider that it is able to turn 50 tonnes. It has a swing over the bed of Ø2m, a swing over the saddle of Ø1.6m and can support work 6.5m between centres.

1M LATHE AND CNC LATHE

The 1m lathe can handle Ø600mm over saddle and work piece of 5m long between centres, CNC lathe can handle Ø530mm over saddle amd 4.5m between centres and allowing to machine intricated shapes.

MILLING MACHINES

TOS Milling Machine (horizontal borer) with a table size of 1.8m x 1.8m and 12 tonne capacity. Cross travel 1.25m, long travel 3m and 2m vertical travel. This is a very versatile machine with a rotating table.

MECOF ELGA TYPE MILLING MACHINE

With a 4m long travel and universal head, there is nothing this machine cannot handle.

CNC CAPABILITY

State of the art CNC Machines ensure Mainteck Services can produce your individual components efficiently and in the most cost effective manner. Our CNC Machine capability includes a Mazak Integrex J-300 Multi Tasking Lathe Centre that can turn the component, drill, tap, mill and machine internal keyways. This allows the job to be completed on the one machine, saving time and set up. We also have a Nicolas Correa with a capacity of 5 tonnes and a Geminis Flat Bed CNC Lathe.

FITTING

Our fitting section can manage from the smallest to very large assemblies. With the aid of a 400 tonne horizontal and 600 vertical tonne presses, no job is too large.

SITE MAINTENANCE/INSTALLATION CAPABILITY

Our qualified employees can remove your equipment from site, overhaul equipment in our professional workshops to fine tolerances, utilising state of the art equipment, CNC Machines and our heavy engineering expertise. Once overhauled, our crews are ready to install it back on site, safely, efficiently and in a timely manner to meet your needs.

ENGINEERING OPERATIONAL EXPERTISE

We understand operations and make improvements in conjunction with our customer. We are able to offer a comprehensive service from removal, through maintenance overhaul and improvement to installation.


GALLERY - Click on thumbnails to enlarge

Wbf 1 impellor stand 002
3 wrapper frame 001
Blue circle roller
Bogie wheel sub assy
Boral crusher ready for stripping
Complete cardon shaft
Crane bogie assy
Crane bogie assys
Crusher body bore final machine
Crusher conethread repair 2
Crusher pulley on 2m lathe
Crusher transport
Dam gate installation
Diverter gate  throat guide assy 015
Fan assy
Horrizontal pressing
Housing repair mecof
Jaw crusher liner base
Jaw crusher swing stock
Large ring gear on om vertical borer
Mill keyway in mandrel wedge
New cardon shaft on tos
New fabricated pulleys complete
Oil cooler repair
Om vertical borer
Parting 001
Ring gear machining
Ring gear
Side guard fin 3
Thrust roller assy complete
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